Automatic Assembly Solution

Automatic Assembly Solution



Process automation
Top side: insetion ⇒ Bottom side: screw tightening
Using robots replaces 2 manual processes

Top side: insetion –> Bottom side: screw tightening

After the introduction of automation improvement

  1. Simpler process
    ・Automation and labor savings
  2. Easy operation
    ・Faster setup
    ・Less operator trainning

Aging insertion machines ⇒ Replace with flexible insertion platforms

Using dedicated AI machines. Multiple types needed (radial, axial)

Flexible insertion machine. Wide range supported on 1 machine.

Auto Insertion machine :
External setup is not possible

General-purpose insertion machine:
Bucket-type parts can be set up externally

AI-dedicated facility : Large facility-Split production not possible

General-purpose inserter: Split-production by external setup

  1. Strengths of General Purpose Insertion Machines
    ・Supports a wide varity of component types in one platform
  2. Single model covers a wide range of production requirements
    ・Use of off-line feeder setup: Significantly reduces setup time
    ・Reduced floor space due to fewer total machines

JM Series + MR-01 can fully automate lines that currently have a mix of automation and manual assembly

Manual processes required in-line with automatic machines

MR-01 replaces manual assembly

Completely manual work

Production lines using a common platform capable of a variety of assembly work.

Dedicated insertion machines cannot support many components

Standard feeders and tooling supports a variety of parts

All machines required for every job, regardless of part types

  1. Full process automation
    ・Shortens setup time and reduces manpower
  2. Use of flexible assembly machines
    ・Maximizes use of assets (common feeders and nozzles)
    ・Reduces capital investment