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Post-process automation solution

Process improvement

Before

Customer concerns

  • Dedicated machine is required for each supply form such as axial and radial, and the occupancy rate in the factory installation becomes high.
  • The amount of investment associated with obsolescence is enormous, and it is difficult to renew multiple obsolescence in the same period.
  • Since the function remains unchanged even when the dedicated machine is updated, it is difficult to improve the process.
  • Due to the aging of human resources for maintenance and the high degree of difficulty in adjustment, the operation rate of the equipment also decreases, and technical succession to younger workers does not advance.


After

Customer feedback after introduction

  • Compatible with insertion parts as well as surface mount parts, and highly versatile
  • We were also able to deal with hand-inserted parts that could not be handled by automated machines (AI machines).
  • Process improvement was also realized because of high versatility.
  • Since the modular system is similar to the mounting machine, it is possible to improve the productivity by connecting them.
  • Batch replacement of the parts mounted on the bogie reduced the line stopping time at the time of model switching.
  • The line length became shorter because the machine was highly versatile and multiple parts could be inserted by one unit.