Improvement of work efficiency (efficiency of warehousing work)
Before
Customer concerns
- We want to reduce inventory time.
- We want to shorten the storage time.
- We want to thoroughly carry out first-in and first-out of parts.
- Have workers do a variety of work.
- Work man-hours differ depending on new people and veterans (difference in skills)
- In the remaining quantity control process, workers use a reel counter to fill in it by hand, and it takes a lot of time.
After
Customer feedback after introduction
- By the system cooperation with the X-ray counter, the inventory time was able to be reduced by about 90%.
- Since ISM automatically go in and out at one time, we were able to reduce the number of hours involved in going in and out.
- Since the first-in and first-out of the components can be done at ISM, the checking operation of the worker was able to be reduced.
- Since the warehousing time could be reduced, the worker became able to carry out another work.
- A share of work was achieved.
- As a veteran member with the ease of entry and exit work by a new worker We was able to go to other work.
- The use of Incoming Material Station has reduced acceptance errors.
Image of remaining number of X-ray counter
Introduction example
Before | After |
---|---|
2171 min/month | Reduced to 1250 minutes per month |
58% reduction
NEW PRODUCT
Parts Acceptance Register Incoming Material Station
Incoming Material Station is efficient for receiving reel-related materials and reduces work errors.
It also improves data-entry and traceability while generating new unique ID during storage.
It also improves data-entry and traceability while generating new unique ID during storage.
Use in parts management: Realization of manpower saving by automatic picking
Before
Delivery by one reel while checking the number
After
Automatic picking by robot
No operator required during storage and retrieval
- Eliminate part picking errors
- Parts can be shipped first-in and first-out.
Use in assembly processes
The automated warehousing ISM series can also be used in the post-assembly process.
Parts can be safely managed not only in bulk but also in packages if they are sized to fit in a case.
The case height can be extended up to 88 mm.
To parts management case list