{"id":6693,"date":"2023-04-28T10:57:22","date_gmt":"2023-04-28T01:57:22","guid":{"rendered":"https:\/\/www.juki.co.jp\/smt\/en\/?post_type=solution-ism&#038;p=6693"},"modified":"2023-04-28T16:35:11","modified_gmt":"2023-04-28T07:35:11","slug":"loading-operation","status":"publish","type":"solution-ism","link":"https:\/\/www.juki.co.jp\/smt\/en\/solution-ism\/loading-operation\/","title":{"rendered":"Improvement of work efficiency (efficiency of warehousing work)"},"content":{"rendered":"<h3 class=\"h3\">Before<\/h3>\n<div class=\"row\">\n<div class=\"row__item--mobile-12 row__item--desktop-6 row__item--tablet-6\">\n<h4 class=\"h4\">Customer concerns<\/h4>\n<ul class=\"ul\">\n<li>Customer concerns<\/li>\n<li>We want to shorten the storage time.<\/li>\n<li>We want to thoroughly carry out first-in and first-out of parts.<\/li>\n<li>Have workers do a variety of work.<\/li>\n<li>Work man-hours differ depending on new people and veterans (difference in skills)<\/li>\n<li>In the remaining quantity control process, workers use a reel counter to fill in it by hand, and it takes a lot of time.<\/li>\n<\/ul>\n<\/div>\n<div class=\"row__item--desktop-1 row__item--tablet-1\"><\/div>\n<div class=\"row__item--mobile-12 row__item--desktop-5 row__item--tablet-5\">\n<div id='gallery-1' class='gallery galleryid-6693 gallery-columns-3 gallery-size-full'><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<img width=\"881\" height=\"750\" src=\"https:\/\/www.juki.co.jp\/smt\/en\/wp-content\/uploads\/2023\/04\/631eb229b29544b476e18bbe4b75c449.png\" class=\"attachment-full size-full\" alt=\"\" loading=\"lazy\" srcset=\"https:\/\/www.juki.co.jp\/smt\/en\/wp-content\/uploads\/2023\/04\/631eb229b29544b476e18bbe4b75c449.png 881w, https:\/\/www.juki.co.jp\/smt\/en\/wp-content\/uploads\/2023\/04\/631eb229b29544b476e18bbe4b75c449-300x255.png 300w, https:\/\/www.juki.co.jp\/smt\/en\/wp-content\/uploads\/2023\/04\/631eb229b29544b476e18bbe4b75c449-768x654.png 768w\" sizes=\"(max-width: 881px) 100vw, 881px\" \/>\n\t\t\t<\/dt><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<img width=\"416\" height=\"364\" src=\"https:\/\/www.juki.co.jp\/smt\/en\/wp-content\/uploads\/2023\/04\/0540977b4b7e7b0015ae94050b534a77.png\" class=\"attachment-full size-full\" alt=\"\" loading=\"lazy\" srcset=\"https:\/\/www.juki.co.jp\/smt\/en\/wp-content\/uploads\/2023\/04\/0540977b4b7e7b0015ae94050b534a77.png 416w, https:\/\/www.juki.co.jp\/smt\/en\/wp-content\/uploads\/2023\/04\/0540977b4b7e7b0015ae94050b534a77-300x263.png 300w\" sizes=\"(max-width: 416px) 100vw, 416px\" \/>\n\t\t\t<\/dt><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<img width=\"400\" height=\"349\" src=\"https:\/\/www.juki.co.jp\/smt\/en\/wp-content\/uploads\/2023\/04\/8bc62af8e5a38dea020696820b40417f.png\" class=\"attachment-full size-full\" alt=\"\" loading=\"lazy\" srcset=\"https:\/\/www.juki.co.jp\/smt\/en\/wp-content\/uploads\/2023\/04\/8bc62af8e5a38dea020696820b40417f.png 400w, https:\/\/www.juki.co.jp\/smt\/en\/wp-content\/uploads\/2023\/04\/8bc62af8e5a38dea020696820b40417f-300x262.png 300w\" sizes=\"(max-width: 400px) 100vw, 400px\" \/>\n\t\t\t<\/dt><\/dl><br style=\"clear: both\" \/>\n\t\t<\/div>\n\n<\/div>\n<\/div>\n<h3 class=\"h3\">After<\/h3>\n<div class=\"row\">\n<div class=\"row__item--mobile-12 row__item--desktop-7 row__item--tablet-7\">\n<h4 class=\"h4\">Customer feedback after introduction<\/h4>\n<ul class=\"ul\">\n<li>By the system cooperation with the X-ray counter, the inventory time was able to be reduced by about 90%.<\/li>\n<li>Since ISM is automatically loaded and unloaded at once, it is possible to reduce the number of times involved in unloading and unloading.<\/li>\n<li>Since the first-in and first-out of the components can be done at ISM, the checking operation of the worker was able to be reduced.<\/li>\n<li>Since the warehousing time could be reduced, the worker became able to carry out another work.<\/li>\n<li>A share of work was achieved.<\/li>\n<li>As a veteran member with the ease of entry and exit work by a new worker We was able to go to other business.<\/li>\n<li>The use of Incoming Material Station has reduced acceptance errors.<\/li>\n<\/ul>\n<\/div>\n<div class=\"row__item--desktop-1 row__item--tablet-1\"><\/div>\n<div class=\"row__item--mobile-12 row__item--desktop-4 row__item--tablet-4\">\n<img loading=\"lazy\" src=\"https:\/\/www.juki.co.jp\/smt\/wp\/wp-content\/uploads\/2022\/08\/xsen.png\" alt=\"\" width=\"413\" height=\"122\" class=\"aligncenter size-full wp-image-5153\" \/><\/p>\n<p style=\"text-align: center; border: 3px solid;\">Remaining number of X-ray counter management image<\/p>\n<\/div>\n<\/div>\n<div class=\"box\">\n<h4 class=\"box__title\">Introduction example<\/h4>\n<div class=\"table-responsive\">\n<table class=\"table\">\n<tbody>\n<tr>\n<th class=\"bold\" style=\"background: #EDF3F5;\">Before<\/th>\n<th class=\"bold\" style=\"background: #0F96B8;\">After<\/th>\n<\/tr>\n<tr>\n<td style=\"background: #fff;\">2171 min\/month<\/td>\n<td style=\"background: #fff;\">Reduced to 1250 minutes per month<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<h5 class=\"h5\">58% reduction<\/h5>\n<\/div>\n<h2 class=\"h2\">Introduction of related products<\/h2>\n<h3 class=\"h3\">Parts Acceptance Register Incoming Material Station<\/h3>\n<div class=\"row\">\n<div class=\"row__item--mobile-12 row__item--tablet-8\">Incoming Material Station is efficient for receiving reel-related materials and reduces work errors.<br \/>\n  It also improves data-entry and traceability while generating new unique ID during storage.<\/div>\n<div class=\"row__item--mobile-12 row__item--tablet-4\"><img loading=\"lazy\" src=\"https:\/\/www.juki.co.jp\/smt\/wp\/wp-content\/uploads\/2022\/08\/Incoming-Material-Station-2-monitors-front-view-e1652929847805.png\" alt=\"\" width=\"400\" height=\"\" class=\"aligncenter size-full wp-image-5416\" \/><\/div>\n<\/div>\n<div class=\"btn-mg btn-mg--flex\">\n      <a class=\"btn btn--orange\" href=\"https:\/\/www.juki.co.jp\/smt\/en\/products\/ims\/\">To the product<br \/>detail page<\/a>\n    <\/div>\n<h2 class=\"h2\">Use in parts management: Realization of manpower saving by automatic picking<\/h2>\n<h3 class=\"h3\">Before<\/h3>\n<div class=\"row\">\n<div class=\"row__item--mobile-12 row__item--desktop-6 row__item--tablet-6\">\n  Delivery by one reel while checking the number\n<\/div>\n<div class=\"row__item--desktop-1 row__item--tablet-1\"><\/div>\n<div class=\"row__item--mobile-12 row__item--desktop-5 row__item--tablet-5\">\n<img loading=\"lazy\" src=\"https:\/\/www.juki.co.jp\/smt\/wp\/wp-content\/uploads\/2022\/08\/2-reel.png\" alt=\"\" width=\"426\" height=\"225\" class=\"aligncenter size-full wp-image-5135\" \/>\n<\/div>\n<\/div>\n<h3 class=\"h3\">After<\/h3>\n<div class=\"row\">\n<div class=\"row__item--mobile-12 row__item--tablet-5\">\n<img loading=\"lazy\" src=\"https:\/\/www.juki.co.jp\/smt\/wp\/wp-content\/uploads\/2022\/08\/03-1536x1152-1.jpg\" alt=\"\" width=\"2560\" height=\"1920\" class=\"aligncenter size-full wp-image-5138\" \/>\n<\/div>\n<div class=\"row__item--tablet-3\"><\/div>\n<div class=\"row__item--mobile-12 row__item--tablet-3\">\n<img loading=\"lazy\" src=\"https:\/\/www.juki.co.jp\/smt\/wp\/wp-content\/uploads\/2022\/08\/01-1536x2048-1.jpg\" alt=\"\" width=\"1920\" height=\"2560\" class=\"aligncenter size-full wp-image-5137\" \/>\n<\/div>\n<\/div>\n<h5 class=\"h5\">Automatic picking by robot<\/h5>\n<p>No operator required during storage and retrieval<\/p>\n<ul class=\"ul\">\n<li>Eliminate component picking errors<\/li>\n<li>Parts can be shipped first-in and first-out.<\/li>\n<\/ul>\n<h2 class=\"h2\">Use in assembly processes<\/h2>\n<p>The automated warehousing ISM series can also be used in the post-assembly process.<br \/>\nParts can be safely managed not only in bulk but also in packages if they are sized to fit in a case. The case height can be extended up to 88 mm.<\/p>\n<div class=\"row\">\n<div class=\"row__item--mobile-12 row__item--tablet-4\">\n<img loading=\"lazy\" src=\"https:\/\/www.juki.co.jp\/smt\/wp\/wp-content\/uploads\/2022\/08\/57268362_l-768x432-1.jpg\" alt=\"\" width=\"398\" height=\"224\" class=\"aligncenter size-medium wp-image-5149\" \/>\n<\/div>\n<div class=\"row__item--mobile-12 row__item--tablet-1\">\n<div class=\"arrow\">\n<img loading=\"lazy\" class=\"aligncenter size-full wp-image-3949\" src=\"https:\/\/www.juki.co.jp\/smt\/wp\/wp-content\/uploads\/2022\/08\/arrow.png\" alt=\"\" width=\"80\" height=\"84\" \/><\/div>\n<\/div>\n<div class=\"row__item--mobile-12 row__item--tablet-3\">\n<img loading=\"lazy\" src=\"https:\/\/www.juki.co.jp\/smt\/wp\/wp-content\/uploads\/2022\/08\/case.png\" alt=\"\" width=\"256\" height=\"255\" class=\"aligncenter size-full wp-image-5148\" \/>\n<\/div>\n<div class=\"row__item--mobile-12 row__item--tablet-1\">\n<div class=\"arrow\">\n<img loading=\"lazy\" class=\"aligncenter size-full wp-image-3949\" src=\"https:\/\/www.juki.co.jp\/smt\/wp\/wp-content\/uploads\/2022\/08\/arrow.png\" alt=\"\" width=\"80\" height=\"84\" \/><\/div>\n<\/div>\n<div class=\"row__item--mobile-12 row__item--tablet-3\">\n<img loading=\"lazy\" src=\"https:\/\/www.juki.co.jp\/smt\/wp\/wp-content\/uploads\/2022\/08\/60c80735864af47f062f74ae1b063e12-1-e1656656867122-1.jpg\" alt=\"\" width=\"300\" height=\"349\" class=\"aligncenter size-full wp-image-5146\" \/>\n<\/div>\n<\/div>\n<div class=\"row\">\n<div class=\"row__item--mobile-12 row__item--tablet-3\">\n<img loading=\"lazy\" src=\"https:\/\/www.juki.co.jp\/smt\/wp\/wp-content\/uploads\/2022\/08\/component-mix2.png\" alt=\"\" width=\"372\" height=\"541\" class=\"aligncenter size-full wp-image-5145\" \/>\n<\/div>\n<div class=\"row__item--desktop-1 row__item--tablet-1\"><\/div>\n<div class=\"row__item--mobile-12 row__item--tablet-3\">\n<img loading=\"lazy\" src=\"https:\/\/www.juki.co.jp\/smt\/wp\/wp-content\/uploads\/2022\/08\/component-mix.png\" alt=\"\" width=\"373\" height=\"541\" class=\"aligncenter size-full wp-image-5144\" \/>\n<\/div>\n<div class=\"row__item--desktop-1 row__item--tablet-1\"><\/div>\n<div class=\"row__item--mobile-12 row__item--tablet-4\">\n<img loading=\"lazy\" src=\"https:\/\/www.juki.co.jp\/smt\/wp\/wp-content\/uploads\/2022\/08\/1e4CHDJQg0vssrY_xfQDa_FX8QfRHkRnhKg02yYMyjEnopG6TFw.png\" alt=\"\" width=\"344\" height=\"259\" class=\"aligncenter size-full wp-image-5157\" \/>\n<\/div>\n<\/div>\n","protected":false},"featured_media":6695,"parent":0,"template":"","solution_category":[83],"_links":{"self":[{"href":"https:\/\/www.juki.co.jp\/smt\/en\/wp-json\/wp\/v2\/solution-ism\/6693"}],"collection":[{"href":"https:\/\/www.juki.co.jp\/smt\/en\/wp-json\/wp\/v2\/solution-ism"}],"about":[{"href":"https:\/\/www.juki.co.jp\/smt\/en\/wp-json\/wp\/v2\/types\/solution-ism"}],"version-history":[{"count":3,"href":"https:\/\/www.juki.co.jp\/smt\/en\/wp-json\/wp\/v2\/solution-ism\/6693\/revisions"}],"predecessor-version":[{"id":6761,"href":"https:\/\/www.juki.co.jp\/smt\/en\/wp-json\/wp\/v2\/solution-ism\/6693\/revisions\/6761"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.juki.co.jp\/smt\/en\/wp-json\/wp\/v2\/media\/6695"}],"wp:attachment":[{"href":"https:\/\/www.juki.co.jp\/smt\/en\/wp-json\/wp\/v2\/media?parent=6693"}],"wp:term":[{"taxonomy":"solution_category","embeddable":true,"href":"https:\/\/www.juki.co.jp\/smt\/en\/wp-json\/wp\/v2\/solution_category?post=6693"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}