{"id":4141,"date":"2021-01-25T14:00:19","date_gmt":"2021-01-25T05:00:19","guid":{"rendered":"https:\/\/www.juki.co.jp\/smt\/en\/?page_id=4141"},"modified":"2021-01-25T13:47:45","modified_gmt":"2021-01-25T04:47:45","slug":"smt","status":"publish","type":"page","link":"https:\/\/www.juki.co.jp\/smt\/en\/web-expo\/smt\/","title":{"rendered":"Automatic Assembly Solution"},"content":{"rendered":"
\n
Case1. Reduces manual labor required by 50%<\/a><\/div>\n
Case2. Reduction of pick and place machines needed<\/a><\/div>\n
Case3. Full automation reduces new product introduction time<\/a><\/div>\n<\/div>\n

 <\/p>\n

<\/div>\n

Case1. Reduces manual labor required by 50%<\/h2>\n

Overview<\/h5>\n

Process automation
\nTop side: insetion \u21d2 Bottom side: screw tightening
\nUsing robots replaces 2 manual processes<\/p>\n

\n
\n
\"\"
\n Top side: insetion –> Bottom side: screw tightening
\n \"\"<\/div>\n<\/p><\/div>\n
\n
\"\"
\n After the introduction of automation improvement\"\"<\/div>\n<\/p><\/div>\n<\/div>\n
Benefits<\/h5>\n
    \n
  1. Simpler process
    \n \u30fbAutomation and labor savings<\/li>\n
  2. Easy operation
    \n \u30fbFaster setup
    \n \u30fbLess operator trainning<\/li>\n<\/ol>\n

    Case2. Reduction of pick and place machines needed<\/h2>\n

    Overview<\/h5>\n

    Aging insertion machines \u21d2 Replace with flexible insertion platforms<\/p>\n

    \n
    \n
    \"\"
    \n Using dedicated AI machines. Multiple types needed (radial, axial)
    \n <\/div>\n<\/p><\/div>\n
    \n
    \"\"
    \n Flexible insertion machine. Wide range supported on 1 machine.<\/div>\n<\/p><\/div>\n<\/div>\n
    \n
    \n
    \"\"
    \nAuto Insertion machine :
    \nExternal setup is not possible\"\"<\/div>\n<\/p><\/div>\n
    \n
    \"\"
    \n General-purpose insertion machine\uff1a
    \nBucket-type parts can be set up externally
    \n \"\"<\/div>\n<\/p><\/div>\n<\/div>\n
    \n
    \n
    \"\"
    \n AI-dedicated facility : Large facility-Split production not possible<\/div>\n<\/p><\/div>\n
    \n
    \"\"
    \n General-purpose inserter: Split-production by external setup
    \n <\/div>\n<\/p><\/div>\n<\/div>\n
    Benefits<\/h5>\n
      \n
    1. Strengths of General Purpose Insertion Machines
      \n \u30fbSupports a wide varity of component types in one platform<\/li>\n
    2. Single model covers a wide range of production requirements
      \n \u30fbUse of off-line feeder setup: Significantly reduces setup time
      \n \u30fbReduced floor space due to fewer total machines<\/li>\n<\/ol>\n

      Case3. Full automation reduces new product introduction time<\/h2>\n

      Overview<\/h5>\n

      JM Series + MR-01 can fully automate lines that currently have a mix of automation and manual assembly<\/p>\n

      \n
      \n
      \"\"
      \n Manual processes required in-line with automatic machines<\/div>\n<\/p><\/div>\n
      \n
      \"\"
      \n MR-01 replaces manual assembly<\/div>\n<\/p><\/div>\n<\/div>\n
      \n
      \n
      \"\"
      \n Completely manual work\"\"<\/p><\/div>\n<\/p><\/div>\n
      \n
      \"\"
      \n Production lines using a common platform capable of a variety of assembly work.
      \n \"\"<\/div>\n<\/p><\/div>\n<\/div>\n
      \n
      \n
      \"\"
      \n Dedicated insertion machines cannot support many components
      \n <\/div>\n<\/p><\/div>\n
      \n
      \"\"
      \n Standard feeders and tooling supports a variety of parts
      \n
      \n All machines required for every job, regardless of part types<\/div>\n<\/p><\/div>\n<\/div>\n
      Benefits<\/h5>\n
        \n
      1. Full process automation
        \n \u30fbShortens setup time and reduces manpower<\/li>\n
      2. Use of flexible assembly machines
        \n \u30fbMaximizes use of assets (common feeders and nozzles)
        \n \u30fbReduces capital investment<\/li>\n<\/ol>\n","protected":false},"excerpt":{"rendered":"

        Case1. Reduces manual labor required by 50% Case2. Reduction of pick and place machines needed Case3. Full automation reduces new product introduction time   Case1. Reduces manual labor required by 50% Overview Process automation Top side: insetion \u21d2 Bottom side: screw tightening Using robots replaces 2 manual processes Top side: insetion –> Bottom side: screw tightening After the introduction of automation improvement Benefits Simpler process \u30fbAutomation and labor savings Easy operation \u30fbFaster setup \u30fbLess operator trainning Case2. Reduction of pick and place machines needed Overview Aging insertion machines \u21d2 Replace with flexible insertion platforms Using dedicated AI machines. Multiple types needed (radial, axial) Flexible insertion machine. Wide range supported on […]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":4020,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":[],"publishpress_future_action":{"enabled":false,"date":"1970-01-01 09:00:00","action":"","terms":[],"taxonomy":"","browser_timezone_offset":0},"_links":{"self":[{"href":"https:\/\/www.juki.co.jp\/smt\/en\/wp-json\/wp\/v2\/pages\/4141"}],"collection":[{"href":"https:\/\/www.juki.co.jp\/smt\/en\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/www.juki.co.jp\/smt\/en\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/www.juki.co.jp\/smt\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.juki.co.jp\/smt\/en\/wp-json\/wp\/v2\/comments?post=4141"}],"version-history":[{"count":47,"href":"https:\/\/www.juki.co.jp\/smt\/en\/wp-json\/wp\/v2\/pages\/4141\/revisions"}],"predecessor-version":[{"id":4614,"href":"https:\/\/www.juki.co.jp\/smt\/en\/wp-json\/wp\/v2\/pages\/4141\/revisions\/4614"}],"up":[{"embeddable":true,"href":"https:\/\/www.juki.co.jp\/smt\/en\/wp-json\/wp\/v2\/pages\/4020"}],"wp:attachment":[{"href":"https:\/\/www.juki.co.jp\/smt\/en\/wp-json\/wp\/v2\/media?parent=4141"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}