Option Detectors (For AMS-210EN Series / 221EN Series / 224EN Series / AMS-221F Series)

Option Detectors (For	AMS-210EN Series / 221EN Series / 224EN Series / AMS-221F Series)

Suitable for sewing of
airbags, sports shoes,
bags, etc.

An optional device of JUKI that can be wholly
retrofitted. What’s more, it is easy to use and
increases productivity and work efficiency.

1. Thickness Detector

It checks the piles of set materials by the thickness and, if there is any setting error, stops the sewing machine and notifies the operator. Since the check is done before sewing, mistakes and waste are prevented and productivity is improved!

For products such as airbags, it is difficult to visually check the piles of set materials, which can lead to sewing mistakes./The burden of correction work is heavy/Disposal of material/100% inspection of the same lot due to defective products/A setting mistake detected!/Stops the sewing machine./Sewing mistakes and waste are prevented!/Intermediate presser/Material thickness check/Continue if OK./All OK!Starts sewing./A mistake detected!Stops the sewing machine./Can detect material thickness up to 10 mm (theoretically).May not detect depending on the material. Up to 50 types of material thickness can be set.

By setting parameters in the sewing data, it identifies whether the piles of set materials is correct. The thickness of the material set by the operator is measured by an intermediate presser before sewing. Measurements are made at multiple points, and sewing starts only when the piles of stacked materials is correct. These prevent the outflow of defective products and the disposal of materials, and support the quality judgment of sewn products.

2. Skip Stitch Detector

A skip stitch is automatically detected the moment it occurs, and the sewing machine is stopped. Productivity increased by preventing the spread of sewing troubles and reducing waste!

Occurrence of skip stitch is difficult to detect during sewing, and it greatly affects the subsequent process./100% inspection of the same lot due to defective products/Disposal of material/Additional work is required/Occurrence of skip stitch detected!/Stops the sewing machine./Spread of sewing troubles prevented!

Since it detects the abnormality of the thread crossing over the bobbin case, it is not affected by the pitch or thread tension. If a skip stitch is detected, the sewing machine is stopped and the error code is displayed on the operation panel. Therefore, operators can concentrate on their work without worrying about skip stitches. Finding defective skip stitches during sewing reduces the load of inspection work and prevents the outflow of defective products.

3. Bobbin Thread Remaining Detector

Automatically detects before the bobbin thread runs out and notifies you. Possible to avoid sewing troubles in advance, reducing the burden on the operator and improving efficiency!

Even if the bobbin thread runs out during sewing, the operator does not notice it and continues to sew only with the needle thread./It is necessary to work while checking the remaining amount of bobbin thread/Loss of operator time/Reduced work efficiency/Remaining bobbin tread about to run out!/Notifies you or stops the sewing machine./Sewing troubles avoided!

The remaining amount of bobbin thread is detected by a sensor using a dedicated bobbin. It can be set that, when the remaining amount of thread on the bobbin reaches the specified value, an error code is displayed on the operation panel and the sewing machine is stopped. As a result, sewing operators can concentrate on their work without worrying about the remaining amount of bobbin thread, increasing the productivity.

Option Detectors

[ Bobbin Thread Remaining Detector, Skip Stitch Detector, Thickness Detector ]

Applicable
model
1. Bobbin Thread Remaining Detector 2. Skip Stitch Detector Set 1 + 2
For mounting
two together
3. Thickness Detector Main board *1
For mounting solely With Skip Stitch Detector For the machine head For mounting solely With Bobbin Thread Remaining Detector For the machine head
AMS-210EN 40221612 40221613 40216792 40227095 40227263 40216791 40219088
AMS-221EN 40219089
AMS-224EN 40219090
AMS-221F 40225114 40225115 40220995 40227258 40227269 40225111 40226120

*1. When using a bobbin thread remaining detector and a thickness detector, it is necessary to replace the main board with a dedicated one.
For the AMS-221F, replacement not required for the main board of part No. 40191400 Rev. 2 or later.

Catalog Download (PDF)

Inquiry for this option