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Case Studies

Improvement of work efficiency (efficiency of warehousing work)

Before

Customer concerns

  • We want to reduce inventory time.
  • We want to shorten the storage time.
  • We want to thoroughly carry out first-in and first-out of parts.
  • Have workers do a variety of work.
  • Work man-hours differ depending on new people and veterans (difference in skills)
  • In the remaining quantity control process, workers use a reel counter to fill in it by hand, and it takes a lot of time.

After

Customer feedback after introduction

  • By the system cooperation with the X-ray counter, the inventory time was able to be reduced by about 90%.
  • Since ISM automatically go in and out at one time, we were able to reduce the number of hours involved in going in and out.
  • Since the first-in and first-out of the components can be done at ISM, the checking operation of the worker was able to be reduced.
  • Since the warehousing time could be reduced, the worker became able to carry out another work.
  • A share of work was achieved.
  • As a veteran member with the ease of entry and exit work by a new worker We was able to go to other work.
  • The use of Incoming Material Station has reduced acceptance errors.

Image of remaining number of X-ray counter

Introduction example

Before After
2171 min/month Reduced to 1250 minutes per month
58% reduction

NEW PRODUCT

Parts Acceptance Register Incoming Material Station

Incoming Material Station is efficient for receiving reel-related materials and reduces work errors.
It also improves data-entry and traceability while generating new unique ID during storage.

Use in parts management: Realization of manpower saving by automatic picking

Before

Delivery by one reel while checking the number

After

Automatic picking by robot

No operator required during storage and retrieval

  • Eliminate part picking errors
  • Parts can be shipped first-in and first-out.

Use in assembly processes

The automated warehousing ISM series can also be used in the post-assembly process.
Parts can be safely managed not only in bulk but also in packages if they are sized to fit in a case.
The case height can be extended up to 88 mm.
To parts management case list

To the list of Parts management cases