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The system uses 1- or 2-D barcodes, multi coded for quality control and improved setup time. Incorrect feeder placement can be prevented and traceability of component codes to each PCB is available. The system works either as a semiautomatic barcode method or as a fully automatic system using RFID tags attached to feeders and readers on the machine.

Features

  Consolidated management of information Sharing information stored in the server. Prevention of defects caused by inaccurate communication.
  Security User registration allows operation privileges to be specified for each user group.
  Versatile data format Production files are saved in an open XML format for easy editing. Data can be transferred easily to other applications.
  Easy operation User interface
Graphical operation screens that are standardized across applications.
Language change
Applicable languages include Japanese, English, Chinese, Korean, French, German, Portuguese and Spanish .
Specifications
IFS-NX software Barcode or RFID

Parts verification
The parts verification function confirms that the correct part has been placed in the correct location on the feeder bank. An interlock prevents production until the parts are properly verified, thereby preventing defective boards from being assembled.   Parts verification RFID System
With RFID System
The location of every feeder is automatically detected when the feeder is placed on the machine. It helps the operator’ s efficiency and provides a double check of the location.
Random feeder setup
This function allows the user to attach the feeder to the bank at arbitrary positions to enable production. This also updates the pick data in the production program based on the position by assigning the feeder at random positions during offline setup.

With RFID System
The RFID feature automatically recognizes random feeder setup positions.
Component inventory control・Feeder location search
Components can be stored in registered locations to improve stock control and the component count is always maintained by the IFS-NX even during production.   Component inventory control・Feeder location search RFID System
With RFID System
The Intelli stocker (optional) shares the location for stored feeders with the entire system making it easier to find reels when you need them.
Off-line setup function
Off-line setup using feeder trolleys enables verification of component locations and prevents human errors.   Off-line setup function RFID system
With RFID System
The location of every feeder is automatically detected when the feeder is placed on the Intelli trolley. It helps the operator’ s efficiency and provides a double check of the location.
Traceability(Option)
The component lot numbers can be recorded during production and linked to the serial number of the PCB they are placed on for a complete and accurate traceability record.
Handling a circuit barcode(Option)
The IFS-NX helps to accumulate traceability information for every circuit by producing PWBs after reading each circuit barcode.
Management of feeder maintenance history(Option)
IFS-NX records and manages feeder maintenance and inspection history. Maintenance schedules are created and warnings can be set based on actual usage including pick cycles, hours of operation and mispick rates. Helps to decrease bottlenecks and improves quality.   Management of feeder maintenance history RFID System
With RFID System
The Intelli feeder calibration jig (optional) automatically recognizes and records feeder IDs and the date when the feeders are inspected, decreasing the work and increasing accuracy for maintenance personnel.
Handling the MSD component
The settings in the IFS-NX server prohibit the use of obsolete MSD components to prevent the unauthorized use of those components.
System Overview Figure
System Overview Figure
Major options
Product name Corresponding software Remarks
Floor Activity Tracking※1 IFS-NX Parts verification / component inventy control・Feeder location serch / Random feeder setup
Traceability※1 Collection / search / display of traceability information / Handling a circuit barcode
Management of feeder maintenance history※1 Records and manages feeder maintenance and inspection history
MSD control※1 Prevents the unauthorized use of MSD components
Intelli feeder IFS-NX
equipment
Feeder with RFID recognition function
Intelli trolley Feeder trolley with RFID recognition function
Intelli stocker Feeder storage stocker with RFID recognition function
Intelli feeder calibration jig with monitor Feeder calibration jig with RFID recognition function
※1 Licenses are necessary to add options to the IFS-NX.
Compatible models
Series name Corresponding models
KE series KE-2050 / KE-2060 / KE-2050R / KE-2055R / KE-2060R / KE-1070 / KE-1080 / KE-2070 / KE-2080 /
KE-2080R / KE-3020 / KE-3020R / KE-3010 / KE-3020V / KE-3020VR
FX series FX-1R / FX-2 / FX-3 / FX-3R
 
※Please ask for details.
 
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